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工业冷水机组中水泵流量故障原因及解决方法

工业冷水机组中水泵流量故障原因及解决方法
2017-02-22 11:25:00来源:中南机电工程有限公司编辑:niuchuang 分享到: 转发到新浪微博 腾讯微博

  工业冷水机组在运行过程中总是免不了会发生各种不同类型的故障,今天在这里主要和大家分析的是工业冷水机组中水泵流量方面的故障,遇见流量过大或者过小的情况时,是什么原因造成的,以及如何解决这个问题。
  水泵的流量一定要合适才行,过大或者过小都会对工业冷水机组的运行产生一定影响。
  一、水泵流量过小的原因及解决方法
  1、水泵流量过小的时候,应该观察水泵标识的水泵流量以及扬程数据,看看是否与水泵相匹配。有些冷水机厂家生产的产品不合格就会出现这种状况。
  2、如果水泵的流量以及扬程等参数与工业冷水机组所需水泵的规格数据相匹配,那么就应该检查水泵是否使用年限过长、水泵是否磨损过度或损坏,以及管道是否有破损或泄露的问题。当然,也有可能是长时间没有使用,部件出现锈蚀、氧化,以及水泵内部、水管道内部可能会有异物堵塞等。
  3、有些人认为水泵电机反向转动也会导致流量过小以及发动机损坏,但事实上并不是如此,电机反转在某特定的转速下,并不会造成水泵、电机的损坏,而流量过小基本上不会是反转造成的,因为反转的情况下,水泵是很难出水的。
  4、水泵流量过小还应该考虑是否是冷水机系统的设置问题。
  二、水泵流量过大的原因及解决方法
  水泵的流量过大,除了可能是冷水机系统的设置运行数据问题之外,还应该考虑是否是冷水机水泵的扬程、流量等参数比较大,超过了正常需求范围,这方面问题相信是冷水机厂家的问题,也就是将并不匹配的水泵用在了冷水机上。
  工业冷水机组循环水泵流量过大或是过小都是不可取的,很多用户一味的追求水泵流量,认为水泵流量大就会让冷水机的制冷效果好、制冷量大,能够满足制冷要求,其实不然,匹配过大的冷却水循环泵势必会增加工业冷水机组组的设备成本,而且运行成本如电费也会增加,过大的冷却水流量和压力还会造成水流管阻加大从而引起不必要的能耗增加,减少冷却水循环泵的使用寿命,还可能会造成很多其他故障。
 

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